Thanks for providing such detailed information, and or already checking the cartridge chips. I apologize for not responding sooner, we are closed for holiday vacation, but I'm answering tech support from home a few hours a day.
From what you explain, it sounds like the yellow cartridge isn't firing in the printer perfectly, which is causing the errors you're experiencing. I have occasionally seen one position cause errors with other carts, or even the whole set. Maybe 4-5 carts out of thousands we’ve sold have had slightly imperfect fit, and displayed errors, but these situations were resolved by folding a small (like 4x3”) piece of typing paper a few times (to be about 1x3” folded), and place it under the cartridge while pushing the cartridge into place, which slightly raises the cart and corrects for a slight off-fit.
Please give this a try and let me know your results, if you have questions, or there's anything else I can help you with.
Best regards~ Dana